Like other manufacturing industries, metal manufacturing has struggled with global economic shifts like China’s ongoing manufacturing developments and Brexit’s effect on the stock exchange and world trade.
Roll forming metal manufacturing continues to struggle with long-held misconceptions and myths despite the economic woes. These doubts might have been valid ten, fifty or 100 years ago, but modern technology has erased most of them.
Let’s bust 4 myths about roll forming metal
List Of Common Myths About Roll Forming Process
1. Roll Forming Is More Expensive Than Other Types Of Materials
Roll Forming can be as cost-effective as any other material because of the advances in technology and machinery.
Roll Forming can be more cost-effective if you consider its durability, strength, maintenance requirements, and affordability. Roll forming is far more durable than woods and plastics. They can also be re-used and strengthened over time.
2. The Best Metal Manufacturing Solution Is The One That Uses The Least Amount Of Material.
You should not only consider the cost of producing the parts but also the production costs. The fabrication and maintenance of thinner or lighter materials will require more support and maintenance.
These costs can quickly add up, and your manufacturer reaps all the benefits.
3. To Be On Top, You Need A High Volume Of Roll Forming
While higher volumes usually mean a lower price, profit is not required to order large quantities. Because of advances in manufacturing technology, metal products can be produced in small and large quantities.
The Roll Forming manufacturing industry has many capabilities and services. Some are cheaper for smaller volumes than others, while some can be more expensive for larger volumes.
Roll forming is different from press braking. The manufacturer should be able to tell you which process is best for your needs.
4. Concrete Is More Durable Than Roll Forming In Structural Products
This is a blatant lie. Concrete is just as susceptible to corrosive elements and wear and tear, and inclement weather as structural steel.
The Eads Bridge is a famous landmark in St. Louis. It was built in 1874 and was the first all-steel bridge. At its completion, it was also the longest arch bridge in existence.
The bridge’s steel structure has remained strong for over 100 years. We also supplied hollow structural sections to the Tappan Zee Bridge in NYC. We expect it will continue carrying traffic for many years.
Roll Forming Is A Profitable and Flexible Metal Manufacturing Process
Roll forming requires more maneuvering, but it is possible to get a lot of value out of your roll forming services without having to produce large volumes or have tight tolerances.
Roll forming is often a very profitable option for companies. They are generally satisfied with the quality and value of the parts they produce.
Sets of mated tools are used to create the desired profile for roll-forming. The material used, its thickness and the formability of that material will determine the size of the rolls.